Product Description
Reciprocating Completely Oil-Free Diaphragm Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GZ Type Instruction
GZ diaphragm compressor is a non-standard compressor product, GZ diaphragm compressor is a single-cylinder one-stage diaphragm compressor, GZ series covers various piston forces from small GV2 to GD, Therefore, the price of GZ type products fluctuates greatly due to different configurations, and can be customized according to customers’ different usage parameters, requirements and environments!
GZ diaphragm compressor is composed of cylinder block, cylinder head, crankshaft connecting rod, diaphragm, oil circuit, gas circuit, water cooling system and motor drive. Among them, our company can provide 2 kinds of cooling for all diaphragm compressor series products. Method: air cooling and water cooling.
The diaphragm compressor is 1 of many types of compressors. It is named because of its special diaphragm, which separates the compressed medium from the outside world. Diaphragm compressors can also be referred to simply as membrane compressors. Due to its special structure, the cylinder does not need to be lubricated, and the sealing performance is very good. The compression medium does not contact any lubricant, so it can compress the gas with extremely high purity, which can generally reach 99.999% purity, which is more suitable for compression. , Transport all kinds of precious rare gases. In addition, diaphragm compressors are especially suitable for corrosive, radioactive, toxic, and explosive gases. The cylinder of the diaphragm compressor has good heat dissipation and can adopt a higher compression ratio, so its pressure range is wider, and the exhaust pressure can reach up to 500MPa. It is used in the food industry, petroleum industry, chemical industry, electronics industry, nuclear power plants, aerospace, military equipment, medicine, scientific research and other fields.
However, the main disadvantages are that the dome-shaped surface of the cover is a special profile, which is difficult to process; the price is higher than that of ordinary piston compressors.
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
Reference operating parameter
| Model | GZ-15/30-200 | Remarks | ||
| Volume Flow | Nm3/h | 15 | No-Standard | |
| Working pressure | Suction pressure: | 3.0MPa | No-Standard | |
| Exhaust pressure: | 20MPa | No-Standard | ||
| Cooling Method | Water-Cooled | No-Standard | ||
| Intake temperature | °C | 0~30 | ||
| Inlet pressure | MPa | 0.3~0.4 | ||
| Discharge temperature | °C | ≤45ºC | ||
| Noise | dB(A) | ≤80 | ||
| Power/Frequence | V/Hz | 380/50 | No-Standard | |
| Motor Power | KW | 2.2~45 | ||
| Crankshaft speed | r/min | 420 | ||
| Overall dimension | L/mm | 1400 | ||
| W/mm | 1000 | |||
| H/mm | 1200 | |||
Reference specification table
| Model | Cooling water consumption (t/h) | Displacement (Nm³/h) | Intake pressure (MPa) | Exhaust pressure (MPa) | Dimensions L×W×H(mm) | Weight (t) | Motor Power (kW) | |
| 1 | GZ-2/3 | 1.0 | 2.0 | 0.0 | 0.3 | 1200×700×1100 | 0.5 | 2.2 |
| 2 | GZ-5/0.5-10 | 0.2 | 5.0 | 0.05 | 1.0 | 1400×740×1240 | 0.65 | 2.2 |
| 3 | GZ-5/13-200 | 0.4 | 5.0 | 1.3 | 20 | 1500×760×1200 | 0.75 | 4.0 |
| 4 | GZ-15/3-19 | 0.5 | 15 | 0.3 | 1.9 | 1400×740×1330 | 0.75 | 4.0 |
| 5 | GZ-30/5-10 | 0.5 | 30 | 0.5 | 1.0 | 1400×740×1330 | 0.7 | 3.0 |
| 6 | GZ-50/9.5-25 | 0.6 | 50 | 0.95 | 2.5 | 1500×760×1200 | 0.75 | 5.5 |
| 7 | GZ-20/5-25 | 0.6 | 20 | 0.5 | 2.5 | 1400×760×1600 | 0.65 | 4.0 |
| 8 | GZ-20/5-30 | 1.0 | 20 | 0.5 | 3.0 | 1400×760×1600 | 0.65 | 5.5 |
| 9 | GZ-12/0.5-8 | 0.4 | 12 | 0.05 | 0.8 | 1500×760×1200 | 0.75 | 4.0 |
| 10 | GZ-5/0.5-8 | 0.2 | 5.0 | 0.05 | 0.8 | 1400×740×1240 | 0.65 | 2.2 |
| 11 | GZ-14/39-45 | 0.5 | 14 | 3.9 | 4.5 | 1000×460×1100 | 0.7 | 2.2 |
| 12 | GZ-60/30-40 | 2.1 | 60 | 3.0 | 4.0 | 1400×800×1300 | 0.75 | 3.0 |
| 13 | GZ-80/59-65 | 0.5 | 80 | 5.9 | 6.5 | 1200×780×1200 | 0.75 | 7.5 |
| 14 | GZ-30/7-30 | 1.0 | 30 | 0.7 | 3.0 | 1400×760×1600 | 0.65 | 5.5 |
| Principle: | Displacement Compressor |
|---|---|
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof, Corrosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Customization: |
Available
|
|
|---|
.webp)
What Is the Typical Lifespan of a Gas Air Compressor?
The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:
1. Quality of the Compressor:
The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.
2. Usage Patterns:
The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.
3. Maintenance Practices:
Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.
4. Environmental Conditions:
The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.
5. Proper Installation and Operation:
Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.
Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.
Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.
How Do You Transport Gas Air Compressors to Different Job Sites?
Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:
1. Equipment Size and Weight:
The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.
2. Transportation Modes:
Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:
- Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
- Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
- Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.
3. Securing and Protection:
It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.
4. Permits and Regulations:
Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.
5. Route Planning:
Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.
6. Equipment Inspection and Maintenance:
Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.
In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.
.webp)
Are There Different Types of Gas Air Compressors Available?
Yes, there are different types of gas air compressors available, each designed to suit specific applications and requirements. These different types vary in terms of design, power source, configuration, and intended use. Here’s a detailed explanation of the various types of gas air compressors:
1. Reciprocating Gas Air Compressors:
Reciprocating gas air compressors, also known as piston compressors, use a reciprocating motion of one or more pistons to compress the air. These compressors are commonly used for small to medium-scale applications and are available in both single-stage and two-stage configurations. Single-stage compressors compress the air in a single stroke, while two-stage compressors use an additional cylinder for further compression, resulting in higher pressures.
2. Rotary Screw Gas Air Compressors:
Rotary screw gas air compressors utilize two interlocking helical screws to compress the air. These compressors are known for their continuous and efficient operation, making them suitable for demanding industrial applications. They are often used in industries such as manufacturing, construction, and automotive where a constant supply of compressed air is required.
3. Rotary Vane Gas Air Compressors:
Rotary vane gas air compressors use a rotor with sliding vanes to compress the air. As the rotor rotates, the vanes slide in and out, creating compression chambers that compress the air. These compressors are compact, reliable, and often used for smaller-scale applications or in situations where space is limited.
4. Centrifugal Gas Air Compressors:
Centrifugal gas air compressors operate by accelerating the air using a high-speed impeller. The accelerated air is then redirected into a diffuser, which converts the velocity energy into pressure energy. These compressors are commonly used for large-scale applications requiring high volumes of compressed air, such as in power plants, refineries, or chemical processing industries.
5. Oil-Free Gas Air Compressors:
Oil-free gas air compressors are designed to provide clean, oil-free compressed air. They feature special sealing mechanisms and materials to prevent oil contamination in the compressed air. These compressors are commonly used in industries where oil-free air is essential, such as food and beverage processing, pharmaceuticals, electronics manufacturing, and painting applications.
6. Portable Gas Air Compressors:
Portable gas air compressors are specifically designed for mobility and ease of transportation. These compressors often feature wheels, handles, or trailers for convenient movement. They are commonly used in construction sites, remote job locations, outdoor events, or other situations where compressed air is needed at different locations.
7. High-Pressure Gas Air Compressors:
High-pressure gas air compressors are designed to generate compressed air at elevated pressures. These compressors are used in applications that require air pressure higher than the standard range, such as in diving operations, breathing air systems, or specialized industrial processes.
8. Biogas Air Compressors:
Biogas air compressors are specifically designed to compress biogas, which is generated from the decomposition of organic matter. These compressors are used in biogas production facilities, landfills, wastewater treatment plants, or agricultural operations where biogas is produced and utilized as an energy source.
These are just a few examples of the different types of gas air compressors available. Each type has its own advantages and is suitable for specific applications based on factors such as required airflow, pressure, mobility, oil-free operation, and environmental considerations. It’s important to choose the appropriate type of gas air compressor based on the specific needs of the application to ensure optimal performance and efficiency.
editor by CX 2023-10-24