China manufacturer 250bar CNG Station Substation Piston Displacement Reciprocating Compressor air compressor parts

Product Description

Company Profile

 

The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.

 

Product Description

The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
 

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1 W-5.6/0.5-250 0.05 500 160 WATER COOLING 9 5000×2300×2200
2 W-3.6/1-250 0.1 435 110 WATER/MIX COOLING 6 2400×2220×2150
3 W-4.75/1-250 0.1 570 132 WATER/MIX COOLING 6 2400×2220×2150
4 W-7.5/1-250 0.1 900 270 WATER/MIX COOLING 17 8500×2260×2200
5 W-4.5/1.4-250 0.14 650 160 WATER/MIX COOLING 7 3820×2270×2150
6 W-4.7/2-250 0.2 850 185 WATER/MIX COOLING 7 3820×2270×2150
7 WF-3.6/(1.5~2.5)-250  0.15~0.25 0.15~0.25 540~750 160 AIR COOLING 14 6200×2190×2080
8 W-3.6/(1.5~3)-250 0.15~0.3 540~860 185 WATER/MIX COOLING 7 4000×2270×2150
9 V-3.2/(3-5)-250 0.3~0.5 760-1150 220 AIR COOLING 14 6300×2525×2500
10 VF-3.2/(3~5)-250 0.3~0.5 770~1150 220 WATER/MIX COOLING 14 6300×2500×2500
11 W-1.5/8-250 0.8 810 132 WATER/MIX COOLING 8 4000×2300×2000
12 VF-2/(10~16)-250 1.0~1.6 1320~2000 280 AIR COOLING 10 5600×2500×2300
13 D-5/(2~4)-250 0.2~0.4 900~1500 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
14 D-4.2/(3~6)-250 0.3~0.6 1000-1760 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
15 D-3.6/(4~7)-250 0.4~0.7 1050~1730 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
16 D-2.6/(7~12)-250 0.7~1.2 1250~2000 280 WATER/AIR/MIX COOLING 20 5000×3500×2500
17 VF-0.76/(7~13)-250 0.7~1.3 365~640 100 WATER/AIR/MIX COOLING 8 6000×2200×2230

CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1   D-5/(2-4)-250 0.2~0.4 900~1500 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
2   VF-3.2/(3~5)-250 0.3~0.5 770~1150 220 AIR COOLING 14 6300×2500×2500
3   D-4.2/(3-6)-250 03~0.6 1000-1760 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
4   D-3.6/(4~7)-250 0.4~0.7 1050~1730 315 WATER/AIR/MIX COOLING 23 5000×3500×2500
5   D-2.6/(7~12)-250 0.7~1.2 1250~2000 280 WATER/MIX COOLING 20 5000×3500×2500
6   VF-0.76/(7~13)-250 0.7~0.3 365~640 100 MIX COOLING 8 6000×2200×2230
7   D-2.8/(8-12)-250 0.8~1.2 1350-2150 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
8   V-2/(9-14)-250 0.9~1.4 1200-1800 280 WATER/AIR/MIX COOLING 12 6500×2525×2300
9   VFD-2/14-210 1.4 1800 280 AIR COOLING 15 10000×4000×3000
10   D-2.5/(12-14)-250 1.2~1.4 1950-2250 18 WATER/AIR/MIX COOLING 23 5000×3500×2500
11   VF-2/(10~16)-250 1.0~1.6 1320~2000 280 AIR COOLING 10 5600×2500×2300
12   D-2.8/(10~16)-250 1.0~1.6 1800-2850 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
13   V-1.43/(16~20)-250 1.6~2.0 1460~1800 220 WATER/AIR/MIX COOLING 11 6000×2500×2250
14   D-2.4/(16-20)-250 1.6~2.0 2450-3000 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
15   D-2.4/(16-23)-210 1.6~2.3 2450-3450 355 WATER/AIR/MIX COOLING 23 5000×3500×2500
16   V-1.8/(18-23)-210 1.8~2.3 2000-2590 280 WATER/AIR/MIX COOLING 12 6500×2525×2200
17   D-1.45/(20-35)-250 2.0~3.5 1830-3100 280 WATER/AIR/MIX COOLING 23 5000×3500×2500
18   V-0.8/(19~35)-250 1.9~3.5 960~1720 160 WATER/AIR/MIX COOLING 13 6500×2525×2200
19   VF-1/(25~40)-250 2.5~4.0 1560~2700 220 AIR COOLING 13.5 4250×2525×2100
20   D-1.45/(40~60)-250 4.0~6.0 3600~5300 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
21   D-1.3/(50-70)-250 5.0~7.0 3970~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
22   D-1.3/(60-70)-250 6.0~7.0 4758~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
23   D-1.2/(40-80)-250 4.0~8.0 4758~5530 315 WATER/AIR/MIX COOLING 23 5000×3500×2100
24   D-3.5/(7-10)-250 0.7~1 1680~2240 550 AIR COOLING 28 6600×4300×2500

CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h

NO. TYPE Intake pressure
MPa
CAPACITY
Nm3/h
MOTOR
KW
COOLING  WEIGHT(TONS) SIZE
mm
1 VF-0.32/(30~200)-250 3~20 1500 75 AIR 5.5 5538×2134×1680
2 VFD-0.32/(30~200)-250 3~20 1500 75 AIR 9.65 5538×2438×2438
3 DFD-0.32/(30-200)-250 3~20 1500 75 AIR 8.5 4400×2610×2591
4 VFD-0.32/(20~200)-250 2~20 1500 75 AIR 9.65 5538×2438×2438
5 VF-0.26/(30-200)-250 3~20 1000 55 AIR 5.5 5538×2350×2000
6 VFD-0.26/(30-200)-250 3~20 1000 55 AIR 9.5 5538×2350×2438
7 ZFD-0.1/(30~200)-250 3~20 650 37 AIR 8.5 7000×2700×2700
8 ZFD-0.24/(30-200)-250 3~20 1400 37×2 AIR 8.5 7000×2700×2700
9 KR-1500/(20-200)-250 2~20 1500 30×2 AIR 10 5500×2500×2950
10 KR-2000/(20-200)-250 2~20 2000 37×2 AIR 10 5500×2500×2950
11 DFD-3[0.28]/(2-4)[25-200]-250 0.2~0.4

2.5~20

540-900
(STANARD STATION AND SUBSTATION)
1300
160

75

AIR 12.5 4050×3450×2100

Detailed Photos

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China manufacturer 250bar CNG Station Substation Piston Displacement Reciprocating Compressor   air compressor partsChina manufacturer 250bar CNG Station Substation Piston Displacement Reciprocating Compressor   air compressor parts
editor by CX 2024-03-07

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